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As a second-generation sheet-metal worker and owner of a Bend HVAC company, Paul Shepherd has long been comfortable welding and crafting metal to fit a purpose. But it was only five years ago that he truly let his creativity start shining, when he was asked to create a copper range hood for the new home of a Shepherd Heating & Air Conditioning client. With no interest in taking the easy route, Shepherd crafted an intricate and beautiful copper hood that well exceeded the expectations of the homeowner. “The range hood was a piece of art, which we knew as soon as we saw it done,” said Connie Perala, owner of the home in the Crosswater neighborhood of Sunriver. It wasn’t long before Shepherd was also forging hardware for the kitchen cabinets, welding steel brackets for the interior beams, and creating a custom tile backsplash behind the oven range. Unknowingly, Perala had become one of the first customers of Shepherd’s future business, Forged Elegance.
Building a business
Today, five years after creating those first custom pieces in Perala’s kitchen, Shepherd has shifted his focus to crafting gorgeous wood and forged steel furniture, including beds, tables, chairs and mirrors. The wood is almost exclusively sourced from historic structures, which are torn down and given new life through Shepherd’s work. And the metal is hand-forged by Shepherd in his shop in Bend. Together the wood and metal come together in artistic elegance to create showpieces for homes near and far. While Shepherd is the man behind the magic, he also relies on help from his team, which includes his wife, Amanda Shepherd, who helps with design and finish work, full-time shop worker Shawn Allen, sub-contractor Brad Pinkert and Shepherd’s son, Jacob, who helps with steel work. Shepherd still operates the HVAC business he owns, but often spends his early mornings, between 4 and 7 a.m. at his Forged Elegance space in Bend, restoring and preserving aged woods or hammering out the details of steel accents. It’s become a labor of love for a craftsman always looking to design something new and different.
Barnwood revival
Wood for Forged Elegance’s projects comes almost exclusively from historic structures slated for demolition. Shepherd works with Brad Campbell of LongHorn Lumber in Powell Butte to source the aged wood, which has come from right here in Oregon and as far away as Missouri. One of Shepherd’s first hauls of barnwood was from a ranch in Spray, a town of about 200 people in rural eastern Oregon. The fir wood was 100 years old when it was used for construction on the Buffalo Ranch, where it existed for another 104 years, making the salvaged lumber more than two centuries old. “This barnwood holds a large amount of history in each piece, representing America through agriculture,” said Shepherd in a writeup about the wood collection, now being used to craft tables, bedroom furniture, benches and mirrors.
Another nearby salvage is that of a water tower built along the Umpqua River in Central Oregon in the 1970s by the Forest Service. The tower, made of beautiful 800-year-old redwood, fed water to the Steamboat Inn in Idleyld Park. The area was hit by a wildfire in 2018 and the water tower’s roof caught fire, rendering it unusable. But, the tower stayed intact and after coming down, Shepherd purchased all of the wood to reuse for his Forged Elegance pieces.
For Campbell, who acts as a lumber broker sourcing the aged woods for Shepherd, seeing the finished products is a special experience. “I’ve known Paul for several years, and I’ve got to see his work as it’s kind of progressed. I like the unique designs he comes up with and how he utilizes the material,” said Campbell. “Often times it’s 100-year-old wood and it’s not the easiest to work with. I’ve worked with it a bit myself.” Campbell has been salvaging and reclaiming wood for thirteen years and said most of the lumber he procures is supplied as raw material to builders. “Paul’s really been a bright spot in my business to see the smaller pieces that can’t be used in the construction of a home go towards furniture and things like that,” Campbell said. “The added value with the forge work is what really sets it apart. He’s blended together the wood and steel into almost artwork.”
One of the newest hauls of wood that Campbell helped connect with Forged Elegance is from an 1860s barn in Missouri with a unique story. At the time, wealthy plantation owners sometimes paid the less wealthy to fight in the Civil War in place of themselves or a son. In this case, the currency was a plot of land, which would only be given to the replacement solider if he returned from war. This individual fought in place of the plantation owner’s son, surviving the war and returning to get the land. He built a barn using bald cypress trees on his new property in 1865. More than 150 years later, the barn was torn down, the wood salvaged and transported to Oregon, where Shepherd began repurposing it. “Everything has a story behind it,” said Shepherd, while giving a tour of his Bend showroom in September. “Not only is that bald cypress piece over there absolutely beautiful, but it’s got an amazing story that you can tell your friends. It was built in 1865 and it will probably still be around another couple hundred years from now.”
Forging a following
As Forged Elegance has gained its footing over the past year, Shepherd has picked up many repeat customers who are using his furniture and décor to transform their homes into spaces that showcase his work.
Bend homeowner Kim Hogue is the owner of several Forged Elegance pieces, including a four-post bed, nightstands and an oak, bar-height dining room table. “Kim gave me the freedom to have full run over the design of all their pieces,” said Shepherd, who works with his wife to dream up and design just how the steel and aged wood come together for each item. “She fell in love with a coffee table first and bought it, and then started asking for more pieces.” Hogue’s nightstands use thin strips of salvaged wood, milled down from larger pieces. “It’s a very intricate piece,” said Shepherd, who finds uses for even the smallest bits of wood and shavings of metal around his shop. “We try to use everything.”
For Perala, one of Forged Elegance’s first customers, time has only made her more enamored with Shepherd’s work. This summer, she commissioned him to create beautiful new furniture for a second home in Tigard, using the redwood salvaged from the water tower impacted by wildfire. She’s seeking more contemporary pieces for her home there, versus the more rustic work in her Sunriver home. “I like the history,” Perala said. “The tables he’s making for the Tigard house are the 800-year-old redwood he has. I just love the history behind the wood.”
Shepherd opened his Bend showroom, office space and shop in 2020, and uses it as a place to showcase bedroom sets, office furniture, multiple dining tables, mirrors and more. It’s open by appointment only but is a great place to see the vastness of what the company can create. For a smaller peek at Shepherd’s work, Bendites can pay a visit to the new Italian restaurant on Galveston Avenue, Bosa. Shepherd used chemicals to create a patina for the columns behind the restaurant’s bar, and then stuck around to make forged curtain rods on the wall of windows facing the street.
Customers new and old are also invited to follow Forged Elegance on Facebook, where Shepherd posts new pieces as they’re completed, sometimes selling them within minutes or hours to dedicated followers of the work, who appreciate the craftsmanship and history behind it. The combination of aged wood and forged steel is something Shepherd is proud to share with those interested. “Forging in general is probably one of the oldest trades and there are not as many people that are able to do it anymore,” he said. “It’s so unique and it’s so stunning when you pair it with this aged wood. It’s an art.”
Forged Elegance | forged-elegance.com | 541-771-6554
